Monday, September 11, 2017

Important Information In Regard To Tablet Dies And Punches

By Patricia Green


Generally, the pharmaceutical industry has in the recent days become very vibrant. This has been brought about by advancement in technology as well as people turning away from traditional ways of administering medication. Punches refer to certain mechanical devices that are used to compress powder and dies to make uniformly sized and weighted tablets. All types of tablets are manufactured through this process. They include illegal or illicit, pharmaceuticals, animal, cosmetics, or even detergents. Therefore Tablet Dies and Punches should be very well maintained in order to improve productivity.

Compression of two punches a die and a powder results to formation of a tablet. This involves a mechanism where two punches are placed in a horizontal position one on top of the other. Powder and die are applied on the lower punch and the upper one used to provide cover. After this, pressure applied compresses the powder and die making them to form a hard substance, in this case, the tablet.

Shape, size, mass and appearance of the product are key consideration aspects that make manufacturers to select the type of punches for use. With these the specifications and requirements are met. These considerations take into account certain aspects like the header radius, shape angle size among others. They also take note of the final product appearance inform of feel, texture, mass, size and other characteristics.

The punches used in tablets manufacturing are of two types. That is a single and rotary punch presses. In most cases, the rotary ones are used because addition of powder and removal of already pressed tablets can be made in within a turret. These devices are also made in a custom way which can even accommodate manufacturer details.

Sticking of the mixture and formed tablets is the major factor that limits these machines. This causes damages and even breakdowns as well as making manufacturers suffer huge losses. Correction of this behavior of machine is also an expensive activity. Measures to reduce these cases should, therefore, be taken very seriously.

The best solution to this problem is keeping the equipment clean. Stick materials and build-ups are removed through cleaning. It is also important to take mechanical examination and assessment in order to understand any cropping fault. Accuracy measurement is also important because inaccuracy can lead to overworking the equipment and can lead to the breakdown.

Polishing is very important as it will reduce fading out of color and wear caused by buildup of the unwanted duct and dirt materials. Sometimes rusting comes as a result of failure to polish. Another activity is always make sure they are lubricated to reduce wear caused by grinding of parts due to friction. Proper storage is advised.

In order to improve productivity, performance and increase shelf life, certain measures has been taken by equipment manufacturers. These measures include making auto lubricating devices that help in reducing breakdowns, steel and steel coated for sticking reduction. These aspects continue to be improved as technology advances. Productivity also increases.




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